Singh Grooves on a Kawasaki KLR 650

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Singh Grooves on a Kawasaki KLR 650

Postby nrlightfoot » Tue Mar 09, 2010 9:11 pm

I'm thinking about cutting some Singh grooves in the cylinder head of my KLR 650 motorcycle in hopes of getting better fuel mileage, does anyone know if just cutting the grooves and doing nothing else will improve the fuel mileage?

Here's a picture of my cylinder head, any recommendations on how or where to cut the grooves, and should I aim them right at the spark plug?
Image]
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Re: Singh Grooves on a Kawasaki KLR 650

Postby threepiston » Wed Mar 10, 2010 12:52 am

I'll let someone else decide where to put the grooves, but you have a good pad to work with for a 4v head.

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Re: Singh Grooves on a Kawasaki KLR 650

Postby mpgmike » Wed Mar 10, 2010 7:59 pm

Assuming you have a flat top piston, what you said should give you pleasant results. The only thing I'd recommend is to radius the sharp edges leading up to the squish pad. That works well also.

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Re: Singh Grooves on a Kawasaki KLR 650

Postby threepiston » Thu Mar 11, 2010 7:16 am

You'd better hurry, but take your time.

It's the time of year that the grass keeps getting greener.


X2 on Mike's radius idea... Been covered before here.
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Re: Singh Grooves on a Kawasaki KLR 650

Postby nrlightfoot » Sat Mar 13, 2010 12:12 am

Here's the after picture of the grooves: Image

I hope I did them right, cause there's not much I can do to fix them now!

Anyway, I'm going to install some new valves, which is why the head is off at the moment. Should I set the valve clearance near the top or the bottom end of the spec for the best fuel mileage, or doesn't that matter?
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Re: Singh Grooves on a Kawasaki KLR 650

Postby Pinhead » Sat Mar 13, 2010 12:28 am

The grooves look good. Now go ahead and radius the edges of the squish lands. It's been covered on the forum before, called "Edging."

EDIT: Here's a link to one of the articles that Mike wrote on Allpar.com
http://www.allpar.com/fix/holler/head-porting2.html
1999 F150 4x4 5.4L V8 4-speed Auto, 4" lift, 33" tires -> 14/17mpg
1979 Honda CB650, 627cc SOHC4 => 65/47mpg.
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