Cover Oxygen Sensors with Aluminum Foil??

E=mc2's picture

http://www.lubedev.com/smartgas/ultra5.htm

"Cover Oxygen Sensors with Aluminum Foil: Wrap your oxygen sensors in the exhaust pipe with 7 to 10 layers of shiny foil.

Advantage: The car computer system depends on the oxygen sensors to adjust the air-fuel mixture being fed to the engine. The cooler the exhaust gases, more fuel gets sent to the engine. The hotter the exhaust gases, less fuel will be sent to the engine.

Directions: To seal maximum warmth inside the exhaust pipe, insulation in the form of Reynolds Aluminum Foil is employed to insulate the oxygen sensor. Wrap five inches in front and five inches after the sensor to keep it much warmer. We double a one-foot section of foil and wrap that around the pipe and around the sensor itself. Do not remove the sensor. Then we repeat the process four more times. Finally we use .030" copper or aluminum wire to wind around the aluminum foil to keep it from blowing away and be sealed against water. The wire comes from any welding supply. The goal is to fool the car's computer into sensing too rich a mixture so it adjusts with a slightly leaner mixture and possibly a slight advance in timing. The end result is smoother engine operation and better MPG. This trick is especially important in severe winter climates.

MPG gain is 1 to 2 and percent boost is 5 to 10%."

Wondering if anyone has tried this?

Some O2 sensor info from somewhere....

"How does an O2 sensor work?

An Oxygen sensor is a chemical generator. It is constantly making
a comparison between the Oxygen inside the exhaust manifold and air
outside the engine. If this comparison shows little or no
Oxygen in the exhaust manifold, a voltage is generated. The
output of the sensor is usually between 0 and 1.1 volts. All
spark combustion engines need the proper air fuel ratio to
operate correctly. For gasoline this is 14.7 parts of air to one
part of fuel. When the engine has more fuel than needed, all
available Oxygen is consumed in the cylinder and gasses leaving
through the exhaust contain almost no Oxygen. This sends out a
voltage greater than 0.45 volts. If the engine is running lean,
all fuel is burned, and the extra Oxygen leaves the cylinder and
flows into the exhaust. In this case, the sensor voltage goes
lower than 0.45 volts. Usually the output range seen seen is
0.2 to 0.7 volts.

The sensor does not begin to generate it's full output until it
reaches about 600 degrees F. Prior to this time the sensor is
not conductive. It is as if the circuit between the sensor and
computer is not complete. The mid point is about 0.45 volts.
This is neither rich nor lean. A fully warm O2 sensor *will not
spend any time at 0.45 volts*. In many cars, the computer sends
out a bias voltage of 0.45 through the O2 sensor wire. If the
sensor is not warm, or if the circuit is not complete, the computer
picks up a steady 0.45 volts. Since the computer knows this is
an "illegal" value, it judges the sensor to not be ready. It
remains in open loop operation, and uses all sensors except the
O2 to determine fuel delivery. Any time an engine is operated
in open loop, it runs somewhat rich and makes more exhaust
emissions. This translates into lost power, poor fuel economy
and air pollution.

The O2 sensor is constantly in a state of transition between high
and low voltage. Manfucturers call this crossing of the 0.45
volt mark O2 cross counts. The higher the number of O2 cross
counts, the better the sensor and other parts of the computer
control system are working. It is important to remember that the
O2 sensor is comparing the amount of Oxygen inside and outside
the engine. If the outside of the sensor should become blocked,
or coated with oil, sound insulation, undercoating or antifreeze,
(among other things), this comparison is not possible."

So considering the last few sentences...other than helping to keep the sensor hot...what else might covering it be causing?

Comments

Cover Oxygen Sensors with Aluminum Foil??

iburnh2o's picture

I've seen that as well. Might warm it up a little quicker when cold but I'm not so sure about really helping on longer trips???? I do plan on trying it out though. Some of these things you just don't know until you test it.

Alternatives would include thermotec insulating wrap (expensive).
MPGMike suggested using ceramic / thermal coatings which should do even better if it does prove benificial.

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Cover Oxygen Sensors with Aluminum Foil??

E=mc2's picture

Well...the sensor uses the oxygen level at the outside surface of "its self"...so to speak...vs the level in the exhaust....in order to produce the voltage output...so I'm thinking that covering it increases the temps right at the outside surface and might even decrease the O2 level due to slight exhaust leakage???

I am going to test this soon before I order an EFIE.

** Got some foil on the sensor, but it wasn't easy. Could not cover the exhaust on either side since the sensor screws into the cast iron manifold right where the crossover merges. Did cover it with about 10 layers of foil....some alum wire over it to hold it on.

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Re:

LarryClapp's picture

E=mc2 wrote:

Well...the sensor uses the oxygen level at the outside surface of "its self"...so to speak...vs the level in the exhaust....in order to produce the voltage output...so I'm thinking that covering it increases the temps right at the outside surface and might even decrease the O2 level due to slight exhaust leakage???

I am going to test this soon before I order an EFIE.

** Got some foil on the sensor, but it wasn't easy. Could not cover the exhaust on either side since the sensor screws into the cast iron manifold right where the crossover merges. Did cover it with about 10 layers of foil....some alum wire over it to hold it on.

Did you notice any difference?

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hello to all i am 01reddkarr abt.wrapping o2 censor

01reddkarr's picture

  HI  I SEE THESE POST ARE VERRY OLD... & MAYBE CLOSED I   LOOKING FOR ANY REPORTS  &  TO SEE  WHAT SUCESS YOU GUYS  MIGHT HAVE HAD     THE THEORY LOOKS IMPRESSIVE  ....THANKS   DON

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Re: Cover Oxygen Sensors with Aluminum Foil??

mpgmike's picture

This would probably help on newer vehicles that use the cat temps to dump extra fuel. Put it on the post-cat sensors, though.

Mike

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